Wall Sawing for Door & Window Openings
Professional wall saw cutting for door openings, window enlargement, and structural modifications in concrete and masonry — serving all of Massachusetts
Wall Sawing Services in Massachusetts
REDCORE provides professional wall sawing services across Massachusetts for projects that require precise, straight cuts through concrete walls, block walls, brick walls, and reinforced structural elements. Wall sawing is the method of choice for creating new door openings, enlarging window openings, cutting pass-through openings between rooms, and making structural modifications in poured concrete and CMU construction. Our track-mounted wall saws ride on a fixed rail system bolted to the wall surface, guiding the diamond blade along an exact path to produce perfectly straight, square cuts that meet architectural and structural specifications.
Wall sawing demands a higher level of expertise than flat sawing because the cuts are made on vertical and sometimes overhead surfaces, the blade must track precisely along the mounted rail, and the cut sections can be extremely heavy and must be controlled during removal. Our operators have extensive experience calculating blade depth, managing water flow on vertical surfaces, and planning the sequence of cuts to ensure safe, controlled removal of each concrete section. For large openings, we coordinate with structural engineers and general contractors to ensure temporary shoring is in place before cutting begins.
Serving Springfield, Worcester, Pittsfield, and communities throughout Massachusetts, REDCORE handles wall sawing projects in residential, commercial, and industrial settings. Whether you need a standard 36-by-80-inch door opening cut in a basement foundation wall, a series of window openings in a commercial renovation, or a large equipment pass-through in an industrial facility, we have the saws, blades, and experience to deliver clean openings on schedule. Our wall saws cut up to 24 inches deep, handling even the thickest foundation walls and structural elements.
What We Offer
Track-Mounted Precision
Wall saws ride on a rail system bolted to the wall, ensuring perfectly straight cuts along the exact line specified. No deviation, no wandering, no guesswork.
Deep Wall Cutting
Our wall saws cut up to 24 inches deep, handling thick foundation walls, structural shear walls, and heavy commercial and industrial concrete elements.
Square Openings
Cuts meet at precise 90-degree corners for door and window openings that fit frames perfectly without shimming, grinding, or additional finishing.
Controlled Section Removal
Heavy cut sections are supported and removed safely using rigging and lifting equipment, preventing uncontrolled collapse and protecting workers and property.
Minimal Overcut
Advanced blade depth control minimizes overcuts at corners, maintaining structural integrity and producing a cleaner finished opening.
Reinforced Concrete Capability
Diamond wall saw blades cut through rebar, wire mesh, and embedded steel anchors without interruption, maintaining straight tracking through the entire cut.
Our Process
Opening Layout
The exact opening dimensions are laid out on the wall surface. We verify measurements against architectural plans and confirm that temporary structural support is in place if required.
Track Installation
A straight, level track rail is bolted to the wall surface. The wall saw unit is mounted on the track with the diamond blade set to the correct cutting depth.
Perimeter Cutting
The four sides of the opening are cut sequentially. Water flow controls dust, and the operator monitors blade depth and tracking throughout each cut.
Section Removal
The cut concrete section is carefully removed using rigging, lifting equipment, or manual handling depending on the weight and size of the piece.
Cleanup & Finishing
Track mounting holes are patched, debris is removed, and the opening is cleaned. Corner overcuts are minimal and can be finished as needed by the contractor.
What Clients Say About Our Wall Sawing Work
“REDCORE is my go-to concrete cutting sub in the Springfield area. They cut a 36x80 door opening through a 10-inch poured wall on a recent renovation and the precision was impressive. The steel header fit flush against the cut edges with no shimming needed. I have used them on probably fifteen jobs now and have never had a callback.”
Tom Riccardi, General Contractor -- West Springfield, MA
Residential foundation modification
“We needed two egress window openings cut in our basement to add bedrooms for our growing family. REDCORE explained exactly how the wall saw would work, what to expect with the water, and how long it would take. Both openings came out to the exact dimensions our contractor gave them. The building inspector signed off on the first visit.”
Amanda Chen, Homeowner -- Wilbraham, MA
Egress window openings for basement bedrooms
Frequently Asked Questions About Wall Sawing
Yes, this is one of our most common wall sawing projects. We cut standard 36-by-80-inch and custom-sized door openings in poured concrete foundation walls of any thickness. The opening will have straight, square edges ready for frame installation.
For large openings, we support the section being cut with rigging straps or mechanical supports before making the final cut. This ensures the piece is controlled throughout removal. For smaller openings, the section may be light enough to handle manually. Safety planning is part of every wall sawing project.
If the wall is load-bearing or structural, yes, an engineer should design any required header, lintel, or reinforcement before the opening is cut. We work regularly with structural engineers and general contractors on these projects and can advise on when engineering is needed.
Our wall saws cut up to 24 inches deep from one side. For walls thicker than 24 inches, we can cut from both sides to achieve full penetration. Most residential foundation walls are 8 to 12 inches thick, and most commercial walls are 8 to 16 inches thick, well within our single-pass capability.
A standard door opening in an 8-inch to 12-inch poured concrete wall typically takes 2 to 4 hours including setup, cutting, and removal. Thicker walls, heavy reinforcement, and larger openings take proportionally longer. We provide time estimates during our initial site assessment.
Need Wall Sawing?
Common Applications
- New door openings in foundation walls
- Window opening creation and enlargement
- Egress window openings in basements
- Pass-through openings between rooms
- Equipment access openings
- Elevator shaft modifications
- Stairway opening cuts in walls
- Structural wall modifications
- Loading dock openings
- HVAC penetrations through thick walls
- Fireplace removal openings
- Commercial renovation wall modifications
Equipment Used
- Husqvarna WS 482 HF wall saw
- Track rail systems in various lengths
- Diamond wall saw blades: 24" to 72"
- Hydraulic power units
- Water supply and collection systems
- Temporary shoring and support equipment
- Rigging equipment for section removal
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Need Wall Sawing in Massachusetts?
Contact REDCORE today for a free estimate. Fast response, competitive pricing, professional results across Western and Central MA.